TY - GEN
T1 - Slag characterization for the development of new and improved service life materials in gasifiers using flexible carbon feedstock
AU - Bennett, James
AU - Sridhar, Seetharaman
AU - Nakano, Jinichiro
AU - Kwong, Kyei Sing
AU - Lam, Tom
AU - Kaneko, Tetsuya
AU - Fernandez, Laura
AU - Komolwit, Piyamanee
AU - Thomas, Hugh
AU - Krabbe, Rick
PY - 2011
Y1 - 2011
N2 - In modern gasifiers, the carbon feedstock (coal, petcoke and/or biomass) is determined largely by carbon content, cost, availability, and environmental concerns. Ash impurities in the carbon feedstock vary widely in quantity and chemistry, impacting gasifier operation. Ash from mineral impurities in the feedstock liquefy at the elevated temperatures of gasification; impacting slag chemistry, viscosity, melting temperature, surface and interfacial tension - ultimately determining gasifier operating temperature and refractory service life. The slag itself experiences wide variations in the relative fraction and state of crystalline material (oxides, sulfides and metallic), non-crystalline (glass) material, or gas phases formed from feedstock ash. It is these variations that have a critical impact gasifier operation, determining slag fluidity along the walls and the chemical and physical stability (wear) of the refractory liner. In this paper, two aspects of joint research between NETL and CMU on slag and slag/refractory interactions will be discussed. The first area is researching phase formation in synthetic petcoke/coal slag (SiO 2-Al2O3-Fe2O3-CaO-V 2O3) under simulated gasification conditions (1500°C and 10-8 arm oxygen partial pressure). The second area focuses on interactions between coal and petcoke slags with commercial refractory currently used (high chrome oxide) or having the potential for use as a gasifier liner (high alumina). Refractory materials studied in the simulated gasifier environment were fired brick of the following compositions: 90wt%Cr 2O3-10wt%Al2O3 and 100wt%Al 2O3. Information from this research is being used to improve the performance of or to develop new refractory liner materials for gasifiers, and to understand mixed feedstock slag behavior under gasification conditions.
AB - In modern gasifiers, the carbon feedstock (coal, petcoke and/or biomass) is determined largely by carbon content, cost, availability, and environmental concerns. Ash impurities in the carbon feedstock vary widely in quantity and chemistry, impacting gasifier operation. Ash from mineral impurities in the feedstock liquefy at the elevated temperatures of gasification; impacting slag chemistry, viscosity, melting temperature, surface and interfacial tension - ultimately determining gasifier operating temperature and refractory service life. The slag itself experiences wide variations in the relative fraction and state of crystalline material (oxides, sulfides and metallic), non-crystalline (glass) material, or gas phases formed from feedstock ash. It is these variations that have a critical impact gasifier operation, determining slag fluidity along the walls and the chemical and physical stability (wear) of the refractory liner. In this paper, two aspects of joint research between NETL and CMU on slag and slag/refractory interactions will be discussed. The first area is researching phase formation in synthetic petcoke/coal slag (SiO 2-Al2O3-Fe2O3-CaO-V 2O3) under simulated gasification conditions (1500°C and 10-8 arm oxygen partial pressure). The second area focuses on interactions between coal and petcoke slags with commercial refractory currently used (high chrome oxide) or having the potential for use as a gasifier liner (high alumina). Refractory materials studied in the simulated gasifier environment were fired brick of the following compositions: 90wt%Cr 2O3-10wt%Al2O3 and 100wt%Al 2O3. Information from this research is being used to improve the performance of or to develop new refractory liner materials for gasifiers, and to understand mixed feedstock slag behavior under gasification conditions.
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M3 - Conference contribution
AN - SCOPUS:79960993901
SN - 9781118060001
T3 - Ceramic Transactions
SP - 3
EP - 16
BT - Advances in Materials Science for Environmental and Nuclear Technology II
T2 - Advances in Materials Science for Environmental and Nuclear Technology II - Materials Science and Technology 2010 Conference and Exhibition, MS and T'10
Y2 - 17 October 2010 through 21 October 2010
ER -