Abstract
In the next generation of semiconductor wafer fabrication facilities, decisions concerning material handling systems will be a major factor in initial facility cost, operational cost, production cycle times, and possibly product yield percentages. The wafers will increase in diameter to 300 mm and a new front opening unified pod (FOUP) has been designed to carry them, both increasing the weight of a production lot. This increase requires substantial automation for ergonomic and quality reasons. As a result, semiconductor manufacturers are asking, `What level of automation is financially justifiable?' Automation suppliers have stated that automation saves money, but have as yet not produced a sufficiently detailed financial analysis proving their premise. In this paper, both a fully automated and a manual material handling system are simulated and compared in a thorough cost analysis. Sensitivity analysis is performed on inflation rate, interest rate, die price, wafer start rate, and yield percentage to validate the results of the analyzes.
Original language | English (US) |
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Title of host publication | Winter Simulation Conference Proceedings |
Pages | 1510-1517 |
Number of pages | 8 |
Volume | 2 |
State | Published - 2000 |
Event | 2000 Winter Simulation Proceedings - Orlando, FL, USA Duration: Dec 10 2000 → Dec 13 2000 |
Other
Other | 2000 Winter Simulation Proceedings |
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City | Orlando, FL, USA |
Period | 12/10/00 → 12/13/00 |
ASJC Scopus subject areas
- Chemical Health and Safety
- Software
- Safety, Risk, Reliability and Quality
- Applied Mathematics
- Modeling and Simulation