Flyweight, Superelastic, Electrically Conductive, and Flame-Retardant 3D Multi-Nanolayer Graphene/Ceramic Metamaterial

A ceramic/graphene metamaterial (GCM) with microstructure-derived superelasticity and structural robustness is achieved by designing hierarchical honeycomb microstructures, which are composited with two brittle constituents (graphene and ceramic) assembled in multi-nanolayer cellular walls. Attributed to the designed microstructure, well-interconnected scaffolds, chemically bonded interface, and coupled strengthening effect between the graphene framework and the nanolayers of the Al₂O₃ ceramic (NAC), the GCM demonstrates a sequence of multifunctional properties simultaneously that have not been reported for ceramics and ceramics–matrix–composite structures, such as flyweight density, 80% reversible compressibility, high fatigue resistance, high electrical conductivity, and excellent thermal-insulation/flame-retardant performance simultaneously. The 3D well-ordered graphene aerogel templates are strongly coupled with the NAC by the chemically bonded interface, exhibiting mutual strengthening, compatible deformability, and a linearly dependent relationship between the density and Young's modulus. Considerable size effects of the ceramic nanolayers on the mechanical properties are revealed in these ceramic-based metamaterials. The designed hierarchical honeycomb graphene with a fourth dimensional control of the ceramic nanolayers on new ways to scalable fabrication of advanced multifunctional ceramic composites with controllable design suggest a great potential in applications of flexible conductors, shock/vibration absorbers, thermal shock barriers, thermal insulation/flame-retardant skins, and porous microwave-absorbing coatings.