Abstract

The production of ordinary portland cement (OPC) is a CO2 intensive process. Specifically, OPC clinkering reactions not only require substantial energy in the form of heat, but they also result in the release of CO2; i.e., from both the decarbonation of limestone and the combustion of fuel to provide heat. To create alternatives to this CO2 intensive process, this paper demonstrates a new route for clinkering-free cementation by the carbonation of fly ash; i.e., a by-product of coal combustion. It is shown that in moist environments and at sub-boiling temperatures, Ca-rich fly ashes react readily with gas-phase CO2 to produce robustly cemented solids. After seven days of exposure to vapor-phase CO2 at 75 °C, such formulations achieve a compressive strength of around 35 MPa and take-up 9% CO2 (i.e., by mass of fly ash solids). On the other hand, Ca-poor fly ashes due to their reduced alkalinity (i.e., low abundance of mobile Ca- or Mg-species), show limited potential for CO2 uptake and strength gain—although this deficiency can be somewhat addressed by the provision of supplemental/extrinsic Ca agents. The roles of CO2 concentration and processing temperature are discussed, and linked to the progress of reactions and the development of microstructure. The outcomes create new pathways for achieving clinkering-free cementation while enabling the beneficial utilization (“upcycling”) of emitted CO2 and fly ash; i.e., two abundant, but underutilized industrial by-products.

Original languageEnglish (US)
Pages (from-to)117-127
Number of pages11
JournalJournal of CO2 Utilization
Volume23
DOIs
StatePublished - Jan 1 2018

Fingerprint

Coal Ash
Carbonation
cementation
Fly ash
fly ash
Portland cement
Byproducts
cement
Calcium Carbonate
Coal combustion
Alkalinity
Limestone
compressive strength
Boiling liquids
alkalinity
Compressive strength
microstructure
combustion
Gases
temperature

Keywords

  • Cementation
  • CO
  • Concrete
  • Fly ash
  • Strength
  • Upcycling

ASJC Scopus subject areas

  • Chemical Engineering (miscellaneous)
  • Waste Management and Disposal
  • Process Chemistry and Technology

Cite this

Wei, Z., Wang, B., Falzone, G., La Plante, E. C., Okoronkwo, M. U., She, Z., ... Sant, G. (2018). Clinkering-free cementation by fly ash carbonation. Journal of CO2 Utilization, 23, 117-127. https://doi.org/10.1016/j.jcou.2017.11.005

Clinkering-free cementation by fly ash carbonation. / Wei, Zhenhua; Wang, Bu; Falzone, Gabriel; La Plante, Erika Callagon; Okoronkwo, Monday Uchenna; She, Zhenyu; Oey, Tandre; Balonis, Magdalena; Neithalath, Narayanan; Pilon, Laurent; Sant, Gaurav.

In: Journal of CO2 Utilization, Vol. 23, 01.01.2018, p. 117-127.

Research output: Contribution to journalArticle

Wei, Z, Wang, B, Falzone, G, La Plante, EC, Okoronkwo, MU, She, Z, Oey, T, Balonis, M, Neithalath, N, Pilon, L & Sant, G 2018, 'Clinkering-free cementation by fly ash carbonation', Journal of CO2 Utilization, vol. 23, pp. 117-127. https://doi.org/10.1016/j.jcou.2017.11.005
Wei Z, Wang B, Falzone G, La Plante EC, Okoronkwo MU, She Z et al. Clinkering-free cementation by fly ash carbonation. Journal of CO2 Utilization. 2018 Jan 1;23:117-127. https://doi.org/10.1016/j.jcou.2017.11.005
Wei, Zhenhua ; Wang, Bu ; Falzone, Gabriel ; La Plante, Erika Callagon ; Okoronkwo, Monday Uchenna ; She, Zhenyu ; Oey, Tandre ; Balonis, Magdalena ; Neithalath, Narayanan ; Pilon, Laurent ; Sant, Gaurav. / Clinkering-free cementation by fly ash carbonation. In: Journal of CO2 Utilization. 2018 ; Vol. 23. pp. 117-127.
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AU - She, Zhenyu

AU - Oey, Tandre

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