3D printing of hydroxyapatite/tricalcium phosphate scaffold with hierarchical porous structure for bone regeneration

Xiangjia Li, Yuan Yuan, Luyang Liu, Yuen Shan Leung, Yiyu Chen, Yuxing Guo, Yang Chai, Yong Chen

Research output: Contribution to journalArticlepeer-review

18 Scopus citations

Abstract

Three-dimensional (3D)-printed scaffolds have attracted considerable attention in recent years as they provide a suitable environment for bone cell tissue regeneration and can be customized in shape. Among many other challenges, the material composition and geometric structure have major impacts on the performance of scaffolds. Hydroxyapatite and tricalcium phosphate (HA/TCP), as the major constituents of natural bone and teeth, possess attractive biological properties and are widely used in bone scaffold fabrication. Many fabrication methods have been investigated in attempts to achieve HA/TCP scaffolds with microporous structure enabling cell growth and nutrient transport. However, current 3D printing methods can only achieve the fabrication of HA/TCP scaffolds with certain range of microporous structure. To overcome this challenge, we developed a slurry-based microscale mask image projection stereolithography, allowing us to form a HA/TCP-based photocurable suspension with complex geometry including biomimetic features and hierarchical porosity. Here, the curing performance and physical properties of the HA/TCP suspension were investigated, and a circular movement process for the fabrication of highly viscous HA/TCP suspension was developed. Based on these investigations, the scaffold composition was optimized. We determined that a 30 wt% HA/TCP scaffold with biomimetic hierarchical structure exhibited superior mechanical properties and porosity. Cell proliferation was investigated in vitro, and the surgery was conducted in a nude mouse in vivo model of long bone with cranial neural crest cells and bone marrow mesenchymal stem cells. The results showed our 3D-printed HA/TCP scaffold with biomimetic hierarchical structure is biocompatible and has sufficient mechanical strength for surgery.

Original languageEnglish (US)
Pages (from-to)15-29
Number of pages15
JournalBio-Design and Manufacturing
Volume3
Issue number1
DOIs
StatePublished - Mar 1 2020
Externally publishedYes

Keywords

  • 3D printing
  • HA/TCP
  • Hierarchical porosity
  • Scaffold
  • Slurry stereolithography

ASJC Scopus subject areas

  • Biotechnology
  • Biomedical Engineering
  • Materials Science (miscellaneous)
  • Industrial and Manufacturing Engineering

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